REPOLEN PREINSULATED PE100 PIPE
PE100 MONOLAYER + INSULATION
Recommended for AFS systems with insulation requirements, due to its ability to withstand high temperatures.
Optimizes energy resources and prevents blockages by eliminating scale. Low pressure drop.
Five times less linear expansion compared to single-layer tubes (0.03 instead of 0.15).
Full guarantee in saline conditions, with great resistance to corrosion, pressure and structural rigidity.
Recyclable material, very light and with acoustic and electrical insulating properties, easy to install.
REPOLEN PREINSULATED PE100 pipes are made of PE100 pre-insulated with polyurethane foam and a high-density polyethylene sheath, ideal for transporting drinking water and industrial liquids. They offer high thermal, chemical, and electrical resistance and are flexible, durable, and environmentally friendly. The PUR insulation layer minimizes heat loss, making them perfect for cold water applications and high-pressure industrial systems.
Structure
PE100 MONOLAYER + INSULATION
Materials
PE100
PUR HFO RIGID FOAM
HDPE COVER
PUR HFO RIGID FOAM
HDPE COVER
Colour
BLACK INTERIOR WITH BLUE LINES, CREAM INSULATION, BLACK COVER
REGULATIONS
UNE-EN 12201:
Sistema de canalización en materiales plásticos para conducción de agua y saneamiento con presión. Polietileno (PE)
RP 001.01:
Tubos de polietileno (PE) para conducción de agua y saneamiento
RD 3/2023:
Establece criterios sanitarios de la calidad del agua de consumo humano
CTE:
Código Técnico de la Edificación
Material tubo
Densidad
959-965 kg/m3
MFI (190º.5kg)
0.22-0.32 g/10min
Dispersión del pigmento
≤ 3.0 mg/kg
Contenido en negro de carbono
2.1-2.5 %
Resistencia al impacto Charpy con entalla a 23ºC
> 179 kJ/m2
Resistencia a la tracción en el punto de rotura
38 MPa
Alargamiento en el punto de rotura
> 600 %
Módulo de elasticidad
1000 Mpa
VICAT (Temperatura de reblandecimiento) 9.8N
128 ºC
Coeficiente de conductividad térmica (λ)
0.37 w/mk
T.I.O (210ºC)
≥ 0.20 min
HDT (Temperatura de deformación) 0.45 MPa
70ºC
Coeficiente de dilatación térmica lineal (α)
0.220 mm/mºC
Material aislante
Densidad aparente del núcleo
>60 kg/m3
Resistencia a la compresión
>300 kPa
Conductividad térmica (10ºC)
0.023 W/m·k
Contenido en celdas cerradas
> 90%
Clasificación al fuego
F
Material funda
Densidad
959-965 kg/m3
MFI (190º.5kg)
0.22-0.32 g/10min
Dispersión del pigmento
≤ 3.0 mg/kg
Contenido en negro de carbono
2.1-2.5 % mg/kg
Resistencia al impacto Charpy con entalla a 23ºC
> 179 kJ/m2
Resistencia a la tracción en el punto de rotura
38 MPa
Alargamiento en el punto de rotura
> 600 %
Módulo de elasticidad
1000 Mpa
VICAT (Temperatura de reblandecimiento) 9.8N
128 ºC
Coeficiente de conductividad térmica (λ)
0.37 w/mºk
T.I.O (210ºC)
≥ 0.20 min
HDT (Temperatura de deformación) 0.45 MPa
70ºC
Product
Estructura
MULTICAPA PE100/ PUR HFO / HDPE
Color
Tubería interior negra con 4 franjas azules. espuma PUR crema y funda exterior negra
Aislamiento
Espuma rígida de poliuretano. Poliol formulado + diisocianato de metileno difenil / PCH + MDI
Protección ultravioleta
Sí
Retracción longitudinal
≤3%
Opacidad
Si
Rugosidad (k)
0.003 mm
Resistencia a la presión interna
20ºC
100h
12.4Mpa
Sin roturas
80ºC
165h
5.4Mpa
Sin roturas
80ºC
1000h
5Mpa
Sin roturas
Coeficiente de conductividad térmica sistema preaislado (λ)
0.028 - 0.030 mm/mºC
Certificates
| SDR | Code | d (mm) | di (mm) | d Ext (mm) | e PE100 (mm) | e PUR (mm) | e HDPE (mm) | Capacity (L/Mts) | Weight (kg/m) | mts/barra | Pallet Bars |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 11 | 470300006 | 25 | 16 | 75 | 2 | 22 | 3 | 0.201 | 0.158 | 5.8 | 125 |
| 11 | 470300005 | 32 | 26 | 90 | 3 | 26 | 3 | 0.54 | 1.402 | 5.8 | 76 |
| 11 | 470300004 | 40 | 32.6 | 110 | 3.7 | 32 | 3 | 0.83 | 1.92 | 5.8 | 51 |
| 11 | 470300009 | 50 | 40.8 | 110 | 4.6 | 27 | 3 | 1.31 | 2.094 | 5.8 | 51 |
| 11 | 470300010 | 63 | 51.4 | 125 | 5.8 | 27.5 | 3.5 | 2.07 | 2.872 | 5.8 | 45 |
| 11 | 470300011 | 75 | 61.4 | 140 | 6.8 | 29.5 | 3.5 | 2.96 | 3.576 | 5.8 | 33 |
| 11 | 470300012 | 90 | 73.6 | 160 | 8.2 | 31.5 | 4 | 4.25 | 4.855 | 5.8 | 28 |
| 11 | 470300013 | 110 | 90 | 200 | 10 | 40.8 | 4 | 6.36 | 6.895 | 5.8 | 14 |
| 11 | 470300014 | 125 | 102.2 | 225 | 11.4 | 33.5 | 4 | 8.2 | 7.52 | 5.8 | 14 |
| 11 | 470300016 | 160 | 130.8 | 250 | 14.6 | 40 | 5 | 13.44 | 11.94 | 5.8 | 11 |
| 11 | 470300017 | 200 | 163.6 | 315 | 18.2 | 51 | 6.5 | 21.02 | 18.976 | 5.8 | 3 |
| 11 | 470300018 | 250 | 204.6 | 400 | 22.7 | 67 | 8 | 32.88 | 29.909 | 5.8 | 3 |
| SDR | Code | d (mm) | di (mm) | d Ext (mm) | e PE100 (mm) | e PUR (mm) | e HDPE (mm) | Capacity (L/Mts) | Weight (kg/m) | mts/barra | Pallet Bars |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 17 | 470310004 | 40 | 35.2 | 110 | 2.4 | 32 | 3 | 0.97 | 1.92 | 5.8 | 51 |
| 17 | 470310009 | 50 | 44 | 110 | 3 | 27 | 3 | 1.52 | 2.094 | 5.8 | 51 |
| 17 | 470310010 | 63 | 55.4 | 125 | 3.8 | 28 | 3 | 2.41 | 2.872 | 5.8 | 45 |
| 17 | 470310011 | 75 | 66 | 140 | 4.5 | 29.5 | 3 | 3.42 | 3.576 | 5.8 | 33 |
| 17 | 470310012 | 90 | 79.2 | 160 | 5.4 | 31.5 | 3.5 | 4.93 | 4.855 | 5.8 | 28 |
| 17 | 470310013 | 110 | 96.8 | 200 | 6.6 | 41 | 4 | 7.36 | 6.895 | 5.8 | 14 |
| 17 | 470310014 | 125 | 110.2 | 225 | 7.4 | 45.5 | 4.5 | 9.54 | 7.52 | 5.8 | 14 |
| 17 | 470310016 | 160 | 141 | 250 | 9.5 | 40 | 5 | 15.61 | 11.94 | 5.8 | 11 |
| 17 | 470310017 | 200 | 176.2 | 315 | 11.9 | 51 | 6.5 | 24.38 | 18.976 | 5.8 | 3 |
| 17 | 470310018 | 250 | 220.4 | 400 | 14.8 | 67 | 8 | 38.15 | 29.909 | 5.8 | 3 |
| 17 | 470310019 | 315 | 277.6 | 400 | 18.7 | 34.5 | 8 | 23.744 | 60.52 | 5.8 | 3 |
| 17 | 470310020 | 355 | 312.8 | 450 | 21.1 | 36.5 | 11 | 30.369 | 76.84 | 5.8 | 3 |
| 17 | 470310021 | 400 | 325.6 | 500 | 23.7 | 37.5 | 12.5 | 35.673 | 97.64 | 5.8 | 3 |
REPOLEN PREINSULATED PE100 pipes are composed of PE100 pipes pre-insulated with a layer of PUR sprayed polyurethane foam and a HDPE high density polyethylene sheath. It is identified by the black color with blue stripes of its inner tube. Unlike the REPOLEN PREINSULATED CLIMA and PREINSULATED RP, they are mainly made of PE100 polyethylene.
PE100 pipes are made of virgin high-density polyethylene instead of recycled polyethylene, which guarantees superior quality and greater safety in terms of sanitation. Since this material is non-toxic, odorless and tasteless, they are ideal for transporting drinking water for human consumption. We use environmentally friendly and 100% recyclable materials.
PE100 pipes are light, flexible and have high thermal, chemical and electrical resistance. They are able to withstand extreme pressures while having a smaller thickness. PE100 is characterized by a great ease of processing, which facilitates its production, this significantly reduces production costs making the pipes a more durable, higher quality and ultimately more profitable product. The flexibility of PE100 combined with the PUR insulation ensures that there is no risk of freezing. However, should this happen, the pipe will return to its natural state after thawing instead of bursting. The pipes have a long service life and have a low wave celerity.
PROJECTS
The middle layer is made of polyurethane (PUR) foam, which surrounds the pipe, acting as insulation. PUR HFO foam is obtained using hydrofluoroolefins (HFO), foaming agents with a low environmental impact. This closed-cell foam is made with renewable and recyclable polyols, such as those extracted from natural oils and recycled PET. The outer layer of the pre-insulated pipe is composed of an HDPE sheath, which protects the internal fluid from the outside environment. High-density polyethylene is highly resistant to UV radiation, providing safety in situations of accidental sun exposure.
REPOLEN PREINSULATED PE100 pipe is the perfect choice for conveying liquids in the industrial sector thanks to its rigid PUR foam thermal insulation that reduces heat and energy losses, optimizing energy resources. REPOLEN PREINSULATED PE100 pre-insulated pipes are the most efficient solution for installations with insulation requirements. We recommend this pipe especially for AFS (domestic cold water) and high-pressure cold water, as it has a very high resistance to low temperatures and high pressures.
REPOLEN pipes are made from virgin materials, as regulations do not allow the use of recycled plastics for drinking water. In line with our environmental responsibility, we use recyclable and environmentally friendly resources. REPOLEN PREINSULATED PE100 pipes are available in SDR11 and SDR17, in a wide variety of diameters, from 32 mm to 250 mm.
